Our Injection Molding Experience Helps to Bring Your Perfect Product to Market.
JEDEC TRAY
SPECIFICATION
Material: MPPO.PPE.ABS.PEI.IDP...etc
Panel size: 322.6mm x 135.9mm
Temperature: 80°C~180°C
Surface resistance: 10E4Ω-10E11Ω
Color: Black or Customized
Feature: Anti-static, Durable, High Temperature, Waterproof, Recycled, Eco-friendly
Application: semiconductor, microelectronics, optics, optoelectronics, electronic assembly
PLASTIC REEL
SPECIFICATION
Material: PP/PS/ABS
Size: 7", 8", 10", 12", 13", 15", Customized
Color: Black, White, Customized
Application: LED soft strip lights, LED light sources, electronic components.
Feature: Durable, Ecofriendly, Anti-static
BLISTER TRAY
SPECIFICATION
Material: PET(PETG 、APET )、PS(HIPS)
Size: Customized
Thickness: 0.4-1.3mm
Performance parameters: anti-static sheet, conductive sheet and ordinary sheet Application: semiconductor, microelectronics, optics, optoelectronics, electronic assembly
ESD Bag
SPECIFICATION
Material: PET/APET/ALUMINUM
Size: Customized
Thickness: Customized
Surface resistance:10^9~10^11 Ohm
Feature: Durable, Ecofriendly, Anti-static Application: LED soft strip lights, LED light sources, pcb, pcba, electronic components.
Plastic Injection Mold
DESCTIPTION
Molds are made by a toolmaker from metal, usually either steel or aluminium. An injection mold is a tool comprised of a series of parts that allows molten plastic to be formed and cooled in such a way as to create a discrete part shape. Mold halves are attached to the molding platens by the clamp plates. A mold is a hollow metal block into which molten plastic is injected to from a certain fixed shape.
Case Study
Project: Plastic parts for Magnetic Levitation Vinyl Turntable
Description：The subject plastic parts are a combination of led circle,housing and levitator cover plate made from ABS material for the turntable, one part is transparent, the other two are deep black color. Projects started from 2018, it is still running. In the injection process, we designed high precision mold and made sample and test for few times. Finally we presented the satisfying plastic parts with the help of our well designed mold and sophisticated injection techniques and machines.
Plastic parts are widely used in every field of life, Injection molding has been one of the most popular ways for fabricating plastic parts for a very long time.
PCBontime also focuses on providing precision plastic molds design, tooling, injection molding manufacturing and secondary processing solutions (including spray painting, electroplating, assembly, etc.)for factories, manufacturers and brand owners. We strives to offer the most cost-efficient and tailored plastic injection molding solution to each of our clients.
Injection moulding (U.S. spelling: injection molding) is a manufacturing process for producing parts by injecting molten material into a mould, or mold. Injection moulding can be performed with a host of materials mainly including metals (for which the process is called die-casting), glasses, elastomers, confections, and most commonly thermoplastic and thermosetting polymers. Material for the part is fed into a heated barrel, mixed (using a helical screw), and injected into a mould cavity, where it cools and hardens to the configuration of the cavity. After a product is designed, usually by an industrial designer or an engineer, moulds are made by a mould-maker (or toolmaker) from metal, usually either steel or aluminium, and precision-machined to form the features of the desired part. Injection moulding is widely used for manufacturing a variety of parts, from the smallest components to entire body panels of cars. Advances in 3D printing technology, using photopolymers that do not melt during the injection moulding of some lower-temperature thermoplastics, can be used for some simple injection moulds.
Injection moulding uses a special-purpose machine that has three parts: the injection unit, the mould and the clamp. Parts to be injection-moulded must be very carefully designed to facilitate the moulding process; the material used for the part, the desired shape and features of the part, the material of the mould, and the properties of the moulding machine must all be taken into account. The versatility of injection moulding is facilitated by this breadth of design considerations and possibilities.
Step 1:Pellets Feeding
Proper calculated mateials,Usually in the form of pellets, are fed into the injection molding machine, and advanced towards the mold by the injecfion unit. During this process, the materal is melted by heat and pressure.
Step 2:Melted
The molten plastic is then injected into the mold very quickly and the buildup of pressure packs and holds the material.
Step 3:Injection
When the molten plastic resin is injected into the designed mold cavily, it begins to cool as soon as it mokes contact with the interior mold surfaces and your designed plastic parts fake their final shape at this stage. An ipeccable product is made possible with aprefect mold design from the very beginning.
Step 4:Ejecting
After sufficient time has passed, the cooled part may be ejected from the mold by the ejection system,which is attached to the rear half of the mold.When themold is opened,a mechanism is used to push the part out of the mold.
How To Order
It can provide customers with many to one team services, customized
Injection Molding Step by Step
It can provide customers with many to one team services, customized
Products and Cases
It can provide customers with many to one team services, customized
PCBontime provides services including PCB Prototype & Mass Production (Printed circuit board, China PCB, Chinese PCB factory, PCB Manufacturer China, Shenzhen PCB, pcb fabrication manufacturer, FPC, flexible PCB, Rigid-Flex PCB, single-sided pcb, double-sided pcb, multilayer pcb, LED pcb, Prototype pcb, CEM-1 PCB, CEM-3 PCB, FR-4 PCB, high frequency pcb, high CTI pcb, high TG pcb, impedance control pcb, blind hole pcb, buried hole pcb, HDI pcb, halogen free pcb, aluminum pcb, copper pcb, copper base pcb, Rogers pcb, Teflon pcb, Arlon pcb, taconic pcb, nelco pcb), PCB Assembly (SMT), Led Strip Light Solution, Plastic Parts and Mechanical Parts, etc. We are committed to meet the needs of global makers from different industries in terms of quality, delivery, cost-effectiveness and any other demanding requests in electronics.
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